HONBRO stacking machine High-speed double/four-station

HONBRO stacking machine High-speed double/four-station

  • HONBRO stacking machine High-speed double/four-station
  • HONBRO stacking machine High-speed double/four-station
Summary
HONBRO stacking machine High-speed double/four-station is suitable for the positive and negative electrode pieces and separators of lithium-ion battery cells to make Z-shaped laminations, and the negative electrodes are stacked first (the same side or opposite side of the positive and negative electrode lugs), and the diaphragm is hotly cut and attached to the side glue after the lamination is completed, and the material is unloaded to the stacking platform by the manipulator, and the material is manually collected.

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Specifications
Model:
Type 150
Type 250
Type 390
Type 590
Compatible cell thickness:
5-20mm
Rate:
99.2%
  • HONBRO stacking machine High-speed double/four-station

Overview of Key Features

Advanced Control System

  • KEYENCE Bus Control Integration: The entire machine employs the latest KEYENCE system, ensuring seamless communication between components for optimal performance and precision.
  • Closed-Loop Tension Control: The diaphragm unwinding process utilizes a full closed-loop tension control mechanism, maintaining pendulum roller tension fluctuations within a remarkable ±1.5N, ensuring stable and consistent material handling.

Flexible Docking Capabilities

  • Versatile Docking Options: The machine offers a wide array of docking methods to cater to various production requirements, including stand-alone stacking and blanking, bare cell blanking to the entire, and belt pulling, along with automatic circulation of troughs.

Expanded Functionalities

  • Enhanced Processing Capabilities: Beyond its core stacking function, the HONBRO stacking machine can be configured to expand its capabilities, including hot pressing for blanking, tail rolling, flattening glue application, short circuit testing, thickness detection, and more, providing a comprehensive solution for diverse production needs.

Intelligent Defect Detection & Rejection

  • Automatic Quality Control: The machine is equipped sensors and algorithms to automatically detect and reject defective products, such as those with tab bending, missing angle (or pole) pieces, ensuring only the highest quality outputs reach the next stage of production.

Anti-Heavy Film Features

  • Comprehensive Anti-Contamination Measures: To maintain cleanliness and improve battery cell quality, the machine incorporates anti-heavy film functions like four-side blowing slicing, bending, brushing, and ultrasonic sensors, effectively reducing dust and contamination within the equipment.

FFAssisted Dust Reduction

  • Industry-Leading Cleanliness: Equipped with an FFU (Fan Filter Unit) processing industry vacuum cleaner, the HONBRO stacking machine significantly minimizes dust accumulation within the system, ensuring a dust-free environment critical for producing high-quality battery cells.

Technical parameters:  

Model

Type 150

Type 250

Type 390

Type 590

Compatible pole piece size

long50-150mm
Width 50-150mm

long120-250mm
Width 80-200mm

long200-390mm
Width 80-150mm

long350-590mm
Width 80-150mm

Compatible cell thickness

5-20mm

Monolithic efficiency

Double Station:≤0.4S/PCS
FOUR STATIONS: ≤0.2S/PCS

Double Station:≤0.45S/PCS
FOUR STATIONS: 0.25S/PCS

DOUBLE STATION: ≤0.5S/PCS

DOUBLE STATION: ≤0.55S/PCS

Closing time

≤8S

Pole piece positioning method

    Standard mechanical type (CCD type optional).

CCD type

Alignment of the pole piece with the diaphragm

≤±0.3mm

Alignment of adjacent pole pieces

≤±0.2mm

The overall alignment of the pole piece

≤±0.4mm

Dust removal method

The top of the equipment is equipped with FFU, and the internal cleanliness of the equipment can reach 100,000 after dust removal by the industrial vacuum cleaner

CCD detects the alignment of the pole pieces of the lamination table

Matching

Rate

99.2%

Action

98%

Main Categories:Pole sheet forming equipment,Soft pack 3c digital battery automatic,production equipment,Soft pack power/energy storage battery,production equipment,Square steel aluminum shell battery,assembly & liquid injection equipment,Pilot producti
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